Introducing
AUTOMATED YARN CREELING SYSTEM
MODRA TECHNOLOGY, innovators in soft flooring solutions, has launched the evolutionary automated yarn creeling system, CreelMT™ for tufted carpet manufacturers.
CreelMT™ IS AN AUTOMATED SYSTEM THAT WINDS YARN TO LENGTH AND USES ROBOTICS TO LOAD THE FULL PACKAGE OF YARN INTO A MOBILE CREEL.
OUR CreelMT™ SYSTEM COMBINES:
CreelMT is unique and in some respects it’s not revolutionary but evolutionary. We’ve drawn together a number of existing technologies – mobile creels, precision winding of yarn, integration with CAD systems and robotics – into one complete system and created an automated, robotic yarn package handling system as a smart alternative to the traditional fixed creel.
Benefits
MAKE SHORTER PRODUCT RUNS MORE ECONOMICALLY
CreelMT™ FEATURES:
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Suitable for many types of tufting machines
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Gilbos precision winders accurately measure yarn length and reduce waste
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CreelMT™ system configured to meet your needs
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Automation and robotics to reduce manual handling and improve safety
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Compact – takes 50% of fixed creel floor-space
BOOK A
PRODUCT DEMONSTRATION
Experience the combined impact of an automated yarn creeling system.
CLICK HERE TO REGISTER YOUR INTEREST
MODEL(S): 1R3S, 4R12S, 4R24S,
CreelMT™ TECHNICAL SPECIFICATIONS:
| 1-Robot 3-Spindles (Model: 1R3S) | 4-Robot 12-Spindle (Model: 4R12S) | 4-Robot 24-Spindle (Model: 4R24S) |
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|---|---|---|---|
| Application | Typically suited as a trial system or for sampling requirements | Will typically keep up with a narrow (~2.0m) tufting machine | Will typically keep up with a broadloom (~4.0m) tufting machine |
| High speed Gilbos Uniwinder | 1 stacks of 3 spindles, 3 spindles in total | 4 stacks of 3 spindles, 12 spindles in total | 8 stacks of 3 spindles, 24 spindles in total |
| Nominal winding speed | 800m/min, maximum throughput of 2,400m/min | 800m/min, maximum throughput of 9,600m/min | 800m/min, maximum throughput of 19,200m/min |
| Robotic package handlers | 1 | 4 | 4 |
| Safety cage | Yes | Yes | Yes |
| Dimensions | 2,823 x 5,564 x 2,823mm (WDH) | 5,532 x 5,564 x 2,823mm (WDH) | 8,000 x 8000 x 2,823mm (WDH) |
| Design format | Microsoft Excel file | ||
| Power Requirements | 400 V 3 Phase with PE, 10 A max | 400 V 3 Phase with PE, 40 A max | 400 V 3 Phase with PE, 60 A max |
| Air Requirements | 57L/min @ 7 bar 2cfm @ 100 psi | 227L/min @ 7 bar 8cfm @ 100 psi | 340L/min @ 7 bar 12cfm @ 100 psi |
| Operating Environment | 10 - 40 degrees Celsius, in a clean and dry environment 5 - 95% humidity non-condensing |
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MOBILE CREEL TROLLEY
| Maximum number of positions | 264 per mobile creel Tailored to suit customer specifications |
| Maximum package diameter | 140mm |
| Maximum package weight | ~ 1,000g, depending on yarn denier |
| Headers and header strips | To suit customer specification |
| Dimensions | Each trolley - 1,933 x 1,200 x 2,000 mm (WDH) |
| Transport Methods | Creel trolleys can be moved by hand, pallet truck or forklift |