Automated yarn creeling system
CreelMT is an automated yarn creeling system for tufted carpet machines that winds yarn to the length required for each needle position and uses robotic package handlers to place the yarn package into a mobile creel trolley.
Key data is displayed for the job being run, including a countdown of wound packages and the colour, needle position and yarn length.
Gilbos precision winders accurately measure the yarn length required for each needle position, reducing yarn waste.
E-Paper is a wireless, electronic label that is fixed to the mobile creel trolley containing information about the job. Information updates automatically as new jobs are loaded into the Creel MT system.
The number of positions in the Mobile Creel Trolley is tailored to suit the maximum number of needle positions in the tufting machine, along with header bar placement and the header strip pitch.
Robotic heads move wound packages of yarn from the winder into the mobile creel trolley, saving labour and improving safety.
Fully enclosed safety cage to protect the operator from any high-velocity moving parts. The system features E-stops on the cage and winders, safety keys on the doors and lockout switches for power and air with a full safety reset process.
Takes up to 50% less floor space than a fixed creel.
Make shorter product runs more economically with CreelMT™
Learn more about CreelMT. Watch Tim Modra’s two-part webinar recording to determine whether it is right for your business.
Experience the combined impact of an automated yarn creeling system.
MODEL(S): 1R3S, 4R12S, 4R24S,
| 1-Robot 3-Spindles (Model: 1R3S) | 4-Robot 12-Spindle (Model: 4R12S) | 4-Robot 24-Spindle (Model: 4R24S) |
|
|---|---|---|---|
| High speed Gilbos Uniwinder | 1 stack of 3 spindles, 3 spindles in total | 4 stacks of 3 spindles, 12 spindles in total | 8 stacks of 3 spindles, 24 spindles in total |
| Nominal winding speed | 800m/min, maximum throughput of 2,400m/min | 800m/min, maximum throughput of 9,600m/min | 800m/min, maximum throughput of 19,200m/min |
| Robotic package handlers | 1 | 4 | 4 |
| Safety cage | Yes | Yes | Yes |
| Design format | Microsoft Excel file | ||
| Power Requirements | 400 V 3 Phase with PE, 10 A max | 400 V 3 Phase with PE, 40 A max | 400 V 3 Phase with PE, 60 A max |
| Air Requirements | 57L/min @ 7 bar 2cfm @ 100 psi | 227L/min @ 7 bar 8cfm @ 100 psi | 340L/min @ 7 bar 12cfm @ 100 psi |
| Operating Environment | 10 - 40 degrees Celsius, in a clean and dry environment 5 - 95% humidity non-condensing |
||
Mobile Creel Trolley
| 1kg Max Capacity per Position (depending on yarn denier) | 2kg Max Capacity per Position (depending on yarn denier) |
|
|---|---|---|
| Maximum number of positions | 312 | 264 |
| Maximum package diameter | 140mm | 180mm |
| Headers and header strips | To suit customer specification | |
| Transport Methods | Creel trolleys can be moved by hand, electric pallet jack or forklift | |
WATCH THE CreelMT™ IN ACTION
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